Andon Production Display

Andon is a "visual control" device that shows machine, line, or process status — helping you identify where to focus efforts for maximum production efficiency.

KVAR Tech Andon Production Systems are accurate, reliable, state-of-the-art and WiFi-IoT enabled. They offer varied production displays showing production count, turnaround/takt time, shift count, total production efficiency and more. Content for this page will be filled shortly.

Key Features

• Bright LED indication for immediate attention
• Email / SMS / Mobile notifications for quick alerts
• Built-in memory for logging events
• Windows-based PC software for logging
• Monthly / weekly / daily / shift-wise reporting
• Cloud-based, web-enabled operation
• WiFi, Ethernet, RS485, Modbus / Profibus support

Specifications

KV2020 Series Data Loggers

Compact, accurate, reliable and WiFi-IoT enabled data loggers capturing physical and electrical parameters across 1 to 64 channels.

KV2020 Series Data Loggers are electronic instruments that capture and record temperature, humidity, pressure, liquid flow, voltage and current. Full content for this page will be added shortly.

Key Features

• 1 to 64 channels — RTD, Thermocouple, mV, mA, load cell, AC/DC Voltage & Current
• RS232 / RS485 / USB / Ethernet / WiFi connectivity
• 64k / 2MB / SD Card memory options
• DLOG Windows-based PC Software with online trend graphs
• Cloud-based web operation — no software required (KV2021/22)
• High/Low alarm relays, periodic email reports

Models

Air Quality Monitoring System

Real-time IoT-based air quality monitoring with cloud server, automated alerts, periodic reports and live API feeds to municipal bodies.

Deployed across construction sites in Mumbai, Navi Mumbai, Pune, Kalyan-Dombivli and Pimpari-Chinchwad in collaboration with Trace Engineering Solutions. Full content coming shortly.

Key Features

• Monitors PM2.5, PM10, CO, SO₂, NO₂, Temperature, Humidity and more
• Data transmitted every minute to KVAR cloud server
• Local alerts for abnormal dust concentrations
• Periodic reports for site managers and authorities
• Live API integration with BMC and municipal bodies
• Government-compliant outdoor LED display available
• IP65 rated enclosure for outdoor installation

Token & Queue Management System

Multilingual token display units and queue management systems deployed at Aadhar centres, hospitals, banks and corporate facilities across India.

Full product content for this page will be added shortly. Deployed for Alembic Pharmaceuticals (doctors across India), Aadhar Centre Cuffe Parade and Krystal Sion Mumbai.

Production Genie

An AI-powered MIS solution purpose-built for MSMEs — standalone line monitoring with cloud dashboard, browser-based operation, and ERP/SAP compatibility.

Production Genie is a standalone unit that monitors production lines and connects to PC and displays to give information about line status and relevant data. Full product content coming shortly.

Key Features

• Standalone unit — no PC software required
• Browser-based cloud dashboard
• WiFi / LAN / RS232 / RS485 connectivity
• ERP / SAP data integration
• AI-powered production enhancement insights
• Operating: 0–55°C, up to 95% RH

Vision-Based AI Systems

Edge-based camera systems for automated quality control — counting, colour/size/shape differentiation, face recognition and OCR in a single integrated unit.

Detailed product content for this page will be filled shortly. Pilot completed successfully at a manufacturing client for automated quality inspection.

Capabilities

• Object counting on production lines
• Differentiation by colour, size and shape
• Face recognition for access control
• OCR — optical character recognition
• Edge-based processing — no cloud latency
• Integration with existing production systems

Product Name

Product description.

Detailed product content for this page will be added shortly. Please use the enquiry form to request specifications, pricing or a demo.

End-of-Line Testing & Production Monitoring

From ECOS end-of-line car testing to Andon displays and bay monitoring — comprehensive solutions trusted by India's biggest automotive manufacturers.

KVAR Technologies has a deep history in the automotive sector, developing indigenous solutions that replaced expensive imports and are now deployed across all major Indian automotive plants. Full case study content will be added shortly.

Clients

Andon & Production Management for Aerospace

Real-time production visibility systems built to the demanding standards of aerospace manufacturing — deployed across all Tata Boeing and Mahindra Aerospace facilities.

Full case study content will be added shortly.

Clients

Smart City & Infrastructure Solutions

Street light automation, railway track mapping, air quality monitoring APIs for municipal bodies — technology that makes cities work better for their residents.

Full case study content will be added shortly.

Clients

Multilingual Token & Queue Management

Multilingual token display units deployed for doctors across India, and queue management systems for healthcare and government identity facilities.

Full case study content will be added shortly.

Clients

Air Quality & Carbon Footprint Monitoring

Real-time dust and pollutant monitoring at construction sites and across cities. ESG-grade carbon footprint tracking with cloud analytics.

Full case study content will be added shortly.

Clients

World Clocks, Rate Displays & Facility Management

GPS-synchronised world clocks for banks and multinationals, gold/silver rate displays for jewellers, facility monitoring and bay management systems.

Full case study content will be added shortly.

Clients

Andon Production Display

Visual control system showing machine, line or process status in real time — helping you identify where to focus for maximum production efficiency.

Key Features

• Target-Actual Display — weekly, daily and shift-wise
• Takt Time Display with GOAL vs ACTUAL
• Production Counter Display with proximity input
• WiFi-IoT enabled with KLOG cloud integration
• Email / SMS / Mobile notifications
• Built-in event memory and shift-wise reporting
• Modbus / RS485 / Ethernet / WiFi connectivity

Specifications

KV2020 Series Data Loggers

Compact, accurate and WiFi-IoT enabled data loggers capturing physical and electrical parameters across 1 to 64 channels.

Key Features

• RTD / Thermocouple / mV / mA / load cell / AC/DC Voltage & Current inputs
• 1 to 64 channels
• RS232 / RS485 / USB / Ethernet / WiFi connectivity
• 64k / 2MB / SD Card memory
• KLOG cloud platform integration
• DLOG Windows PC software with online trend graphs
• High/Low alarm relays, periodic email reports

Specifications

Air Quality Monitoring System

Real-time IoT-based air quality monitoring with cloud server, automated alerts, periodic reports and live API feeds to municipal bodies.

Key Features

• PM2.5, PM10, CO, SO₂, NO₂, Temperature, Humidity monitoring
• Data transmitted every minute to KVAR/KLOG cloud server
• Local alerts for abnormal dust concentrations
• Periodic automated reports for authorities
• Live API integration with BMC and municipal bodies
• Government-compliant outdoor LED display available
• IP65 rated enclosure for outdoor installation

Specifications

Token & Queue Management

QueSys queue management platform — multilingual token display units for hospitals, banks, government facilities and corporates.

Key Features

• Token generation and display
• Counter displays with audio announcements
• Waiting time monitoring and queue analytics
• Multilingual support
• Citizen flow management
• Deployed at Aadhar centres, hospitals, banks, corporates

Production Genie

KVAR's integrated smart production and machine monitoring platform — retrofit-friendly Industry 4.0 for Indian SMEs.

Key Features

• Real-time production count, target and production rate
• OEE monitoring and efficiency calculation
• Shift-wise analytics and historical trends
• Machine current, energy and ON/OFF status monitoring
• Oil level and temperature monitoring
• Runtime tracking and maintenance schedule notifications
• LED display + TFT/LCD dashboard + KLOG cloud mobile access
• ERP / SAP integration · Browser-based, no software needed

Specifications

GPS Synchronised World Clocks

GPS-synchronised digital world clocks for 2–8 countries — satellite accuracy. Banks, airlines, multinationals, hotels.

Key Features

• Clock with Backlit Names — 1.5", 2", 4" digits, Red/Green/White/Blue/Amber
• Dot Matrix Clock with Sticker — 4", 6" outdoor/indoor
• Dot Matrix Clock with Scrolling Message — programmable
• Clock with Vinyl Sticker — Red/Green/Blue
• Clock with LED Country Names — 8-char dot matrix
• Clock with LED Country Name & Day/Date
• Dot Matrix Clock — 70mm digits, software programmable
• Clock with LED Name & Static Message — up to 50-char message

Specifications

Ampere Hour Meter

Programmable industrial ampere-hour meters for accurate measurement of charge consumption in battery-operated and DC systems.

Key Features

• Programmable Ampere Hour Meter — user-configurable scaling
• Industrial KAH Meter — heavy-duty panel mount
• 4 Digit Ampere Hour Meter (IM 2501)
• Ampere Hour Module TE2504 — OEM integration
• 4 Digit AH Meter with Timer (IM 251T)
• DC Watt Meter — DC current and power measurement

Specifications

RPM Indicators

Digital tachometers for measuring rotational speed in RPM, RPS or any custom unit — m/min, L/min.

Key Features

• Displays speed in RPM or RPS (Hz)
• Programmable factor — any custom unit
• Accepts NPN / PNP proximity sensors and encoders
• Paper, textile, flow measurement applications
• 6-digit precision display
• Modbus RS485 interface for SCADA
• Available as RPM Data Logger with SD Card

Specifications

Approx. Price: ₹8,000 – ₹9,000 / piece

Timers & Counters

Industrial preset counters, length counters and batch counters for production lines and measurement applications.

Key Features

• Preset Counter — target count with relay output at setpoint
• Length Counter — linear length from rotational input, programmable wheel diameter
• Batch Counter — multiple setpoints and relay outputs
• Up/Down Counter — bidirectional for inventory management
• 4 and 6 digit display options
• Modbus RS485 interface for SCADA

Specifications

Approx. Price: ₹7,000 / piece onwards

Steering Wheel Centering Device

India's first steering wheel centering device — reducing alignment time by 10× on automobile assembly lines.

Key Features

• Aligns steering wheel precisely to shaft centre
• Built-in level sensors for accurate orientation
• Reduces centering time ~10× vs manual method
• Rugged design for continuous production line use
• First-in-India indigenous development

ECOS — Electrical Checkout System

End-of-line electrical testing system for automobile manufacturing — testing complete vehicle electrical circuitry.

Key Features

• End-of-line vehicle electrical circuitry testing
• Assembly-level testing at individual stages
• Chassis and cabin independent testing
• Ensures electrical integrity before chassis-cabin joining
• Configurable test sequences per vehicle model
• Pass/Fail reporting with fault logging

Approx. Price: ₹8,00,000 / system. Contact for custom configuration.

KLOG Cloud Platform

KLOG is KVAR's IIoT cloud platform — wireless sensors to unified cloud dashboard accessible from any mobile or browser.

What KLOG Monitors

• Temperature and humidity — wireless multi-zone sensor nodes
• AQI — PM2.5, PM10, CO, NOx, SOx
• Production monitoring — count, OEE, efficiency
• Machine monitoring — current, energy, ON/OFF, runtime
• Event logging and alarm generation
• Historical trends and analytics reports
• Multi-site visibility — multiple factories on one dashboard

Smart Gate Monitoring System

AI-based monitoring for factory gates — human detection, PPE compliance, workforce analytics and occupancy management using vision AI.

AI Detection Capabilities

• Human detection and people counting
• Entry/exit direction sensing
• Area occupancy monitoring
• Helmet detection — PPE compliance
• Mobile phone usage detection
• Male/female classification
• Visitor analytics
• Real-time AI processing with cloud analytics via KLOG

AI-Based PCB Inspection System

Vision AI compares production PCBs against a golden reference and automatically identifies defects before boards proceed down the line.

Defect Detection

• Missing component detection
• Wrong component placement detection
• Component orientation and polarity verification
• Unsoldered / dry joint detection
• PASS/FAIL classification with defect highlighting

Applications

• EMS industries · PCB assembly lines
• LED manufacturing · Power supply manufacturing
• Electronics OEM production

Missing Bottle Detection System

AI-based quality inspection detecting missing bottles or products inside boxes before dispatch.

System Functions

• Automatic box detection on conveyor
• AI-based bottle/product counting inside box
• Missing product detection and PASS/FAIL classification
• Reduces dispatch rejections and customer complaints

Applications

• Pharmaceutical packaging lines
• FMCG bottling and packaging
• Food and beverage industry

Vision-Based AI Systems

Edge-based camera systems for automated quality control — counting, colour/size/shape differentiation, face recognition and OCR.

Capabilities

• Object counting on production lines
• Colour, size and shape discrimination
• Face recognition for access control
• OCR — optical character recognition
• Edge-based processing — no cloud latency

Product Name

Product description.

Detailed product content will be added shortly. Please use the enquiry form to request specifications, pricing or a demo.

Production Visibility, OEE & Downtime Monitoring

End-to-end smart factory platforms — Andon displays, OEE dashboards, downtime tracking, machine status monitoring.

Full case study content will be added shortly.

Andon & Production Management for Aerospace

Real-time production visibility built to aerospace-grade standards across all Tata Boeing and Mahindra Aerospace facilities.

Full case study content will be added shortly.

Smart City Infrastructure & Compliance

Street light automation, railway GPS mapping, AQI networks, waste segregation and live APIs for municipal corporations.

Full case study content will be added shortly.

Queue Management & Operational Visibility

QueSys queue management with token generation, counter displays, audio announcements and citizen flow analytics.

Full case study content will be added shortly.

Air Quality & Carbon Footprint Monitoring

IoT AQM loggers, outdoor displays and cloud dashboards for PM2.5, PM10, SOx, NOx, CO, CO₂ with live API feeds to municipal bodies.

Full case study content will be added shortly.

Operational Software for MSMEs

Cloud-based platforms for the operational realities of Indian MSMEs — employee performance, lead management and production visibility.

Our Platforms

• Team Pulse — Employee appraisal, KPI tracking, attendance analytics
• LeadLens — Lead scoring, pipeline management and sales workflow
• HRM Suite — Human resource management with attendance and leave tracking
• StatusQ — Task management, escalation tracking and operational dashboards
• Production Genie — AI-powered production monitoring and OEE analytics

Electronics Manufacturing Services

End-to-end electronics manufacturing for startups, OEMs and industrial companies — prototype to production.

EMS Capabilities

• PCB Assembly — SMT and Through-Hole
• Pick & Place Assembly · Prototype Development
• Low-Volume Manufacturing · Box Build Assembly
• Functional Testing & Burn-In Testing
• OEM Electronics Manufacturing

Custom Engineering

• Embedded Product Development
• White Label Solutions · OEM Manufacturing
• Dashboard & Cloud Platform Development
• Industrial Protocol Integration (Modbus, Profibus, Profinet, BACnet)

World Clocks, Rate Boards & Scoreboards

GPS world clocks, gold/silver rate displays, fuel price boards, scoreboards, parking and traffic systems.

Full case study content will be added shortly.

Custom Engineering & OEM Solutions

35+ years of embedded engineering expertise available as a custom development partner.

Key Features

• Embedded product design — microcontroller, ARM Cortex, IoT hardware
• Firmware development — C, RTOS, Modbus, Profibus, BACnet, Profinet
• Cloud platform and dashboard development
• Full OEM electronics manufacturing under your brand
• EMS — PCB assembly (SMT + Through-Hole), box build, testing
• Prototype to production — single partner