Smart OEE Production Monitor  ·  Available Now
Production Enhancement Tools

A full OEE platform
where a counter
used to be.

Production GeneAI turns your machine into a live OEE monitor — tracking output, targets, downtime reasons, shifts and efficiency. On the floor and in your pocket.

Future-ready capability at a marginal cost over a basic counter — because the platform is already built in.

OEE
Live availability · performance · quality
3
Shifts tracked automatically
2
Models — LED & LCD
0
Rip & replace needed
Production GeneAI
LIVE
Count
1,247
Target
1,400
OEE
78.4%
Rejects
23
Shift
A  ·  06:00–14:00
Last Stop Reason
Tool Change · 14 min
Efficiency
89.1% vs target
Live dashboard · web & mobile
Why Upgrade

What an ordinary counter never tells you

A counter shows how many. Production GeneAI shows everything else — the blind spots that cost you the most.

CapabilityOrdinary CounterProduction GeneAI
Tells you the count
Tells you the target & if you're on pace
Tells you WHY the line stopped
Tracks OEE / efficiency %
Per-shift & per-operator data
Live web dashboard & cloud reporting
8-hour trend, shift history, downtime log
Grows with you — no rip & replace
The cost of not knowing is the most expensive line item you cannot see.

Unplanned stops, underperforming shifts, unknown downtime reasons — Production GeneAI puts every one of them in front of you, every minute.

Platform Capabilities

Made for the way your plant actually runs

📊
Production & Output
Real OEE, Live
Availability, performance & quality — one efficiency number. Run/idle/break/downtime states tracked automatically.
🎯
Production & Output
Target vs Actual
Live pacing against per-hour targets per shift — know at a glance if you will make the number. Incremental target grows in real time.
⏱️
Shift Intelligence
Shift Tracking
Up to 3 shifts per day including midnight wrap. Per-shift OEE, efficiency and reject tracking — fair, accurate, automatic.
🔴
Downtime & Losses
Downtime with Reasons
Capture WHY the line stopped, not just that it did. Reason codes per stop. Top-Loss analysis built in — fix the costliest problem first.
🌐
Connectivity
Monitor from Anywhere
On-board web server, MQTT & HTTP cloud (AES-128 secured), email reporting. Walk the floor or watch from your desk.
💾
History & Storage
On-Device History
FRAM 8-hour ring and last-shift archive always on device. SD-card long-term logs on the LCD model.
Integration
Flexible Inputs
Count / reject / reset / break channels — digital & opto-isolated. Multiplier support. Function set by config, not wiring.
🔐
Deployment
Web-First Setup
Every parameter configured from a browser. Runs fully standalone or reports to your cloud. Field-updatable firmware.
👤
Shift Intelligence
Per-Operator Accountability
Numeric credential login. Per-operator output and reject tracking. Audit trail (LCD model).
Hardware

One Platform. Two Models.

Same firmware. Same web dashboard. Same cloud. Your choice of form factor for the floor.

LED
LED Model
Bright Floor Display + Keypad
  • Large dual-row LED digits — count & target visible across the shop floor
  • Rugged 8-key keypad operation — no touchscreen to damage
  • Status lamps: shift, run, target, Wi-Fi at a glance
  • Numeric login, product, break & target entry on-device
  • Same web dashboard & cloud as the LCD model
Economical & Shop-Floor Tough
LCD
LCD Model
Colour Touchscreen
  • Full-colour touchscreen dashboard directly on the machine
  • On-screen reason picker, product & settings management
  • SD-card long-term history & Top-Loss analysis
  • Richest on-device experience — richest data, richest insight
  • Same web dashboard & cloud as the LED model
Premium On-Device Experience
Which Model

Choose your fit

ConsiderationLED ModelLCD Model
On-device displayDual-row LED digits + status lampsColour touchscreen
Operation8-key keypadTouch
Long-term on-device logsWeb/cloud + recent on-chipSD-card history + Top-Loss
Floor visibilityHigh — large LED digitsOn-machine screen
EnvironmentRugged, no touchscreenInteractive
Downtime reason entryNumeric codeOn-screen picker
Web dashboard & cloudYesYes
Best forHigh-visibility floor environmentsInteractive lines, richest insight
Why It Pays

Why it pays for itself

🔍
Recover Lost Hours
See and fix the downtime you are paying for today — reason codes tell you exactly where to act.
📋
Hold Every Shift Accountable
Per-shift, per-operator output and reject data. Compare shifts, spot the one that underperforms and why.
📈
Buy Once, Grow Later
Web, cloud and reporting already inside. No rip-and-replace — future features are here, switch on when ready.
Faster Decisions
Data at the machine, on the web, in your inbox. Walk the floor or monitor remotely — same information everywhere.
💰
Marginal Cost Step
Full OEE platform at close to counter price — category-level capability for a marginal cost upgrade.
🔗
Connected Intelligence
Secure AES-128 MQTT cloud, email reports, web dashboard — or run fully standalone. Your choice.
Get Started

From a device that counts
to a system that helps you produce more.

Schedule a demonstration matched to your production line. We discuss interface details, protocol documentation and evaluation units.

Request a Demo → Send Enquiry
Email
sales@kvartech.com
Phone
7506 059922
Office
022 6899 0651–52
Website
kvartech.com